Ketchup Filling Machine

We are the profession manufacturer and supplier of high quality Ketchup Filling Machine. We are an ISO 9001:2008 certified company engaged in offering products that are well known for their quality performance and low maintenance. Our range of products is fabricated using premium grade stainless steel that is tested on various parameters before putting into use. Ketchup Filling Machine is well-known for its compact design, durability and robust construction. Known for high efficiency and robust construction, the provided machine is manufactured using the best grade components and ultra-modern techniques. Also, this Ketchup Filling Machine is highly cherished in food processing industry due to its automatic functioning.

Descriptions	Brand	Item	Remark
Servo motor	Panasonic	1.5KW	Japan
Reducer	Fenghua	ATF1205-15	Taiwan
Conveyor motor	ZhenYu	YZ2-8024	China
Servo drivers	Panasonic	LXM23DU15M3X	Japan
PLC	Schneider	TM218DALCODR4PHN	France
Touch Screen	Schneider	HMZGXU3500	France
Frequency Converter	Schneider	ATV12HO75M2	France
Photo electricity of inspect bottle	OPTEX	BRF-N	Japan
Pneumatic Element	Airtac		Taiwan
Rotary Valve		F07/F05	No Need for Oil
Pneumatic actuator		F07/F05	No Need for Oil
Low-Voltage Apparatus	Schneider		France
Proximity switch	ROKO	SC1204-N	Taiwan
Bearing			China
Lead Screw	TBI		Taiwan
Butterfly valve	CHZNA		China

Different types of VKPAK automatic Ketchup Filling Machine
There are many models and types of Ketchup Filling Machine base on different capacity, the filling nozzles number are from one head to 16 heads, and the filling volume is from 5g to 20g, and 100g to 1000g and even 1000g to 5KG.
Main structure of honey filler
-20L to 200L Top hopper for option, double Jacket hopper with heating and mixing system for option,
-Main body of machine made by 304SS
-Filling nozzzles, filling nozzles are specially design for shut off and silk cut for honey
-Filling nozzles moving up and down by air cylinder, and servo motor moving up and down for option
-PLC control system, and HMI operation
-Specially made horse and valve for honey, with CIP system connect horse.

There are many advantages of the Ketchup Filling Machine
-PLC control, operation on touch screen.
-Panasonic servo motor driven , automatic adjust the Filling size on HMI, eg. Users want To fill 500g honey,
users just input the number 500, then the machine will automatic adjust
-it is volumetric by piston, high filling accuracy
-With top Double jacketed heating and mixing tanks which will prevent the honey crystallization after stop working one day or more days. Also piston and hose can be heating.
-The automatic honey filling machine also can has the function by CIP system which will connect the users CIP system
-The horse of the honey filler are specially made according to the honey nature, no dead corner, food grade
-The soft tubes or pipes on the honey filler are adapt world brand Toyox from japan
-Specially made rotary valve for viscous honey transfer

a) Products to Fill:
1) hot fill ( 35 ~ 40℃) , cold filling normal temperature
2) Specific Gravity: 1.1 ~1.4 gr/cm3
3) Spreading Chocolate past • Honey • Spreading Cheese paste, Molasses.
b) Bottle type:
1) PET bottle • Quadrant Cross section • Volume 250 ml. • neck 32 mm.
2) Glass Jars & PE, PET Jars • Cylindrical Cross section • Volume 200 ~ 350 ml.
• neck 45 mm.
c) Filling tolerances: +/- max 0.1%
Ketchup Filling Machine basic composition
1.1 Bottles & Jars cleaning by air.
1.2 Automatic bottles feeding and holders (for plastic bottles if need)
1.3 No dripping.
1.4 Output 20 ~ 100 bpm.
1.5 No bottle No fill
1.3 Control panel with PLC touch screen. Malty filling programs saving.
1.4 Double jacketed Hopper with:
• 180 liters volume, • Level Detector. • Electric heaters.
• Product’s temperature detector and control • Stirrer
1.5 Easy dissembling the filling system and nozzles for cleaning.
1.6 Machine’s body of SS 304, all parts in contact with product is SSL 316.

We will send engineers to carry out installation and debugging of the equipment in buyer’s place if requested.
The cost for International double ways air tickets, accommodations, food and transportations, medical shall be paid by Buyer for the engineers.
The normal debugging term is 3-7days, and the buyer should pay US$80/day per engineer.
If customer do not require above, then customer need to be train in our factory. Before installation, the customer need read the operation manual firstly. Meanwhile, we will offer an operation video to customer.

Tomato sauce (also known as Neapolitan sauce, salsa roja in Spanish, or salsa di pomodoro in Italian) can refer to many different sauces made primarily from tomatoes, usually to be served as part of a dish, rather than as a condiment. Tomato sauces are common for meat and vegetables, but they are perhaps best known as bases for Mexican salsas or sauces for pasta dishes. Tomatoes have a rich flavor, high water content, soft flesh which breaks down easily, and the right composition to thicken into a sauce when they are cooked (without the need of thickeners such as roux). All of these qualities make them ideal for simple and appealing sauces.
The simplest tomato sauce consists just of chopped tomatoes cooked down (possibly with olive oil) and simmered until it loses its raw flavor. Of course, it may be seasoned with salt, or other herbs or spices. Optionally, tomato skins may be scalded and peeled according to texture (especially thicker pelati paste varieties) and tomato seeds may be removed for aesthetic purposes, leaving just the tomato flesh and pulp.